How to become a Katana Blacksmith? (2024)

At present, in order to make a Japanese sword, it is necessary to register with the "Prefectural Public Safety Commission" and obtain a license. In order to do so, it is necessary to become a disciple of an experienced blacksmith and learn in depth the history and culture of Japan as well as the technique of making Japanese swords.

The minimum training period is 5 years. The blacksmith who has been authorized to make Japanese swords, which is one of the main arts and crafts of Japan, has not only the technology and scientific knowledge to forge tamahagane iron, but also a knowledge of the history and culture. It is a profound and special existence that should be called "Japanese culture professional" in the modern era.
Here we will focus on the profession of sword smith and present the path to it.

Note: this article presents the steps to become a blacksmith in Japan, which are probably different in US. Nevertheless, it can give you a general overview of the steps to follow.

What is a sword smith?

How to become a Katana Blacksmith? (1)

When asked who makes Japanese swords, most people say a blacksmith. But what about this status? As of 2017, the number of sword smiths was 188.

Japanese sword making is a traditional craft unique to Japan that is believed to have begun in the Heian period (794-1192). Sword smiths are the proud bearers of Japan's art and craft production.

The successors of a traditional know-how

The works produced by master smiths such as Masamune, Yoshimitsu Awataguchi and Yoshihiro Gono, known as "Tenga Sansaku", have been handed down through the ages.

In other words, the blacksmiths who created the Japanese swords representative of Japan were not only artists of their time, but also representatives of Japan.

Japanese sword culture was on the verge of extinction during the Meiji period (1868-1912) and the Showa period (1926-1989), but it was revived in 1958 with the promulgation of the "Regulations for the Approval of the Production of Art Swords," which legally recognized the profession of sword smithing and made it possible to make new Japanese swords.

The details will be explained later, but today's blacksmiths have passed an examination and are authorized by the government to make Japanese swords, and hold a "national license" to do so.

The only female sword smith in history

How to become a Katana Blacksmith? (2)

In recent years, Japanese swords have become increasingly popular with women, as evidenced by the widespread use of the term "sword girl". It is no wonder that there are sword girls who not only want to admire Japanese swords, but also try their hand at making their own sword.

However, sword forging is physically demanding work that involves heating the steel 'tamahagane' and shaping it with a mallet, forging the iron in a hot workshop. Therefore, the difficulty for a woman to become a sword smith is not small.

Even today, when women are entering various fields, it is said that there are very few women sword smiths. In fact, there is only one: Otsuki Gen, known as the only female sword smith in history.

This woman, who was active in Bicchu (the present western prefecture of Okayama) during the Edo period, decided to make swords to keep her school alive after her husband, who was ill, was no longer able to make Japanese swords.

She was called "Onna Kunishige" (女国重) because she was descended from the Ebara Kunishige school, a group of blacksmiths from Bitchu. There are no tachi swords (long swords) among Gen Otsuki's works, but she produced many "tanto" (short swords). It is said that as a smith she was recognized as having equal or better skills than her male counterparts.

The way to become a sword smith

How to become a Katana Blacksmith? (3)

There is no organization such as a "vocational school" for those who want to become a sword smith, a holder of a traditional Japanese craft.

The only way to become a sword smith is to become an apprentice of a blacksmith who makes Japanese swords and complete an apprenticeship, and then participate in and complete the "Training Course for the Preservation of Art Sword Smithing Techniques" sponsored by the Agency for Cultural Affairs. The minimum training period to become a sword smith is five years. Even after becoming a sword smith, one must follow a rigorous course.

Requirements to become a sword smith

The requirement for becoming a sword smith is the permission of the Agency for Cultural Affairs. It is forbidden for anyone to make Japanese swords without permission.

Since Japanese swords are also deadly weapons, you must make Japanese swords responsibly and clearly indicate to the Agency for Cultural Affairs who ordered the sword and how many swords were made.

To work as a sword smith, one must be recognized as having the character and common sense to carry out these procedures with integrity, as well as the ability to make fair and sound judgments.

Section 2 of the Art Sword Production Approval Regulations states, "A smith who has been approved for sword production must have been under the supervision of a smith who has been approved for sword production for a period of at least five years. The blacksmith must demonstrate that he or she has acquired sufficient skill by continuing to devote at least five years to the practice of his or her art under the direction of a blacksmith who has been approved for the production of swords (including a blacksmith who has previously been responsible for the production of approved swords).

Introduction to the trade of sword smith

How to become a Katana Blacksmith? (4)

As mentioned above, there is no school to become a sword smith.

Generally, there is no pay while you are an apprentice. Therefore, you must first provide your own housing, food and clothing. In addition, you may have to pay for the use of the forge and materials used for your training.

The training takes five years of full-time work during weekdays, which is the same as in a business, store or government office, but the decisive difference is that there is no salary. The ability to bear such financial burdens is a major problem.

Even today, there is not much information about the profession of sword smith. Even if you want to become a sword smith, it is not easy to get information about whether or not there is a master smith near you, or how to contact him.

There is a movement to meet the needs of those who wish to become master swordsmiths.

The All Japan Swordsmith Association, the governing body of swordsmiths, holds practical training sessions on the art of swordsmanship, and the Successor Training Support Committee serves as a liaison between training sessions, introducing students to new apprentices and interviewing new apprentices.

At the training sessions, participants can also hear from senior apprentices who were once apprenticed to a blacksmith and are now living the life of an apprentice.

Apprenticeship to a sword smith: things to know

Becoming an apprentice to a sword master does not always go smoothly.

It is important to know what kind of swords you want to make, and to show the smith your motivation and a clear vision of your future by observing different Japanese swords.

As an aspiring swordsmith, you should not rely too much on your surroundings, but be ready to do your own research, discover for yourself the style of Japanese swords you want to make, identify your target and the direction you want to take, develop a network of contacts and open a path for yourself.

The first tasks as an apprentice

The five-year apprenticeship with a master usually begins with simple tasks and cleaning.

In between these tasks, it is important to get used to the work atmosphere by observing the master at work. The apprentice must have knowledge of history, which is essential to becoming an expert in Japanese swordsmanship, Chinese and ancient literature, and the Chinese zodiac (えと), which is necessary for cutting out inscriptions. Students must also learn the calendar (koyomi), including the 12 signs of the Chinese zodiac, and science to reinforce the theory of sword making.

After three years, he gradually began to learn the basics of blacksmithing under the guidance of his master, and then began to seriously learn the art of blacksmithing.

Sword smith certification exam

In the fifth year of training, a sword smith may participate in the Artistic Swordmaking Skills Preservation Workshop, sponsored by the Agency for Cultural Affairs.

This is an eight-day training session that confirms basic skills in all aspects of swordsmanship, including forging, polishing, and exterior decoration. If it is determined that the basic skills learned in the training have not yet reached a certain level, the trainee will need to retrain.

In other words, if you do not pass this exam and complete the training, you will not be qualified to become a sword smith.
The only way to be qualified is to be able to demonstrate the skills you learned in your previous training.

Start your own business

How to become a Katana Blacksmith? (5)

After you have completed a minimum of five years of training, finished a training session and have been authorized by your master to become an independent blacksmith, you can finally begin your career as a blacksmith.

As an independent blacksmith, you will naturally need your own workshop (forge). Article 1, paragraph 1, item 7 of the Regulation on the Approval of the Production of Art Swords also states that the notification of the "place of production" is a condition of the smith's license.

To make a sword, the following equipment is needed: a hidoko (a place where fire is handled, such as to burn the iron bars used to make Japanese swords), a bellows (to regulate the power of fire by introducing air into the hidoko), various hammers, files, hibashi (fire rods) and other tools.
It is said that the cost of opening a new forge ranges from several million to 10 million yen, not including the cost of the land.

Besides, you need not only the opening capital but also the working capital. If you can receive an advance from the customer to open a forge and make Japanese swords, that's fine, but if you have to cover your own expenses and receive payment after the swords are delivered, you will have to cover the costs of the forge and the swords.

The cost of making a Japanese sword is several hundred thousand yen, including the cost of the raw material, tamahagane . It is therefore advisable to have some money in reserve.

As mentioned above, there are a number of steps to take to start working as a blacksmith.

Even if you have reached the starting point, the possibility of continuing to work as a blacksmith depends on your subsequent efforts and talent. The path to becoming a master blacksmith will open up if you do not become complacent or complacent about your ability to become a blacksmith, but if you dedicate yourself to your work with a sense of urgency and a dream.

How to become a Katana Blacksmith? (2024)

FAQs

How long does it take a blacksmith to make a katana? ›

The blade is the true heart of the sword. The other parts, the Koshirae like the tsuka/tsuba (handguard), or saya (scabbard) can be replaced as needed. The creation process of a real katana can take almost three months for a single sword.

Can I become a swordsmith? ›

There are a few different ways you can get started as a bladesmith. Get a Degree: If you have the time and the financial means, you might pursue a bachelor's degree in blacksmithing. Get an Apprenticeship: Unlike blacksmithing, formal apprenticeships in bladesmithing are rare.

How hard is it to make a katana? ›

Requiring a deeply intimate knowledge of chemical metallurgy, the traditional sword making process was anything but straightforward. Dozens of craftsmen would work around the clock for months on end, sometimes longer, to produce a single blade.

Can anyone make a katana? ›

It is forbidden for anyone to make Japanese swords without permission. Since Japanese swords are also deadly weapons, you must make Japanese swords responsibly and clearly indicate to the Agency for Cultural Affairs who ordered the sword and how many swords were made.

How much does a katana cost? ›

Often, these cost around 10,000 to 25,000 dollars and more. In general, Katanas are very expensive, and when it comes to an authentic samurai Katana, things get even more expensive. Compared to Chinese productions, prices usually vary between 1,000 and 4,500 dollars for an object considered "reasonably traditional".

How long is a real katana? ›

Its dimensions can vary depending on factors such as the period in which it was made, the specific school of swordsmithing, and the intended user. However, a typical katana blade measures around 60 to 80 centimeters (24 to 32 inches) in length, with the handle adding another 25 to 30 centimeters (10 to 12 inches).

How do you train to be a blacksmith? ›

There is a range of available college courses and diplomas you can pursue to become a blacksmith. These include a level 2 diploma in blacksmithing and metalworking and a level 3 diploma in fabrication and welding.

Is blade Smithing hard? ›

Bladesmithing is the time-honored art of forging and shaping metal to make knives, swords, and other types of blades. Learning it takes some time and more than a little trial and error, but once mastered, bladesmithing inspires many hobbyists to do it full-time.

Who is the most famous katana swordsmith? ›

Gorō Nyūdō Masamune (五郎入道正宗, Priest Gorō Masamune, c. 1264–1343) was a medieval Japanese blacksmith widely acclaimed as Japan's greatest swordsmith. He created swords and daggers, known in Japanese as tachi and tantō, in the Sōshū school.

Is it OK to own a katana? ›

In the US, katanas fall under the same legal category as knives. From the age of 18, it is absolutely lawful to possess a katana in the US. However, ownership laws vary by state, but most states allowing you to own and display a katana in your home. Restrictions may apply on "carrying a katana" publicly.

Can you use 1 hand katana? ›

A katana is by definition a two handed weapon. Perhaps you mean, “Is it possible to use a katana effectively one handed?” Well, sort of. A katana is light enough to use one handed and short enough to not be too badly balanced for one handed use.

Are wooden katanas strong? ›

While its use has several advantages over use of a live edged weapon, it can still be deadly, and any training with a bokken should be done with due care. This Japanese Katana Sword is not a sparring weapon, but is intended to be used in kata and to acclimate the student to the feel of a real sword.

Is Katana sword illegal? ›

Legally Katana are lumped in the same category as knives and governed by state rather than federal laws, though as with knives, a collector must be over 18 years old OR have their parents implicit permission to buy or own a Katana.

Can a katana pierce a skull? ›

Originally Answered: Can a samurai sword cut through a skull? Pretty much any historically accurate cut-focused sword, with the correct edge alignment to the target, used with proper form, can cut into or through bone, be it a falchion, a longsword, shamshir, tulwar, or katana.

Is owning a katana illegal in Japan? ›

These laws were designed to prevent the abuse of swords and to maintain public safety. Today, katana are considered illegal in Japan unless they are certified as "important cultural properties" or "art objects." These swords are allowed to be owned and displayed, but they cannot be carried in public or used as weapons.

How long does it take for a katana to be made? ›

The duration of crafting a katana can vary depending on the expertise of the swordsmith, the complexity of the design, and the specific techniques employed. On average, it can take several weeks to several months to make a katana.

How many hours does it take to make a katana? ›

"It often takes a whole year to create a single sword, with roughly six months spent creating the blade itself, and another six months spent applying the finishing touches." The sword making process begins with workers refining the iron-rich sand into chunks of iron ore by firing it in the tatara.

How long does it take for a blacksmith to make a sword? ›

In medieval Europe it took a standard blacksmith about a week to make a decent average steel longsword. If they were making something for their lord or king they would often spend as much as 6 months ensuring they had the ornate design perfect, but that's about it.

How long does it take a skilled blacksmith to make a sword? ›

Assuming that you had decent monosteel to work with, you'd be done with the sword in a couple of days worth of work. The decoration and assembly would be additional time. If you had to forge weld steel and iron together (like some of the viking twist swords) then it would be longer.

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